| Tom Yocky's Mountain Dulcimers |
| Construction
Methods
Building the Sides |
Instead of bending solid woods using water, heat, steam or any combination thereof, I build my sides from six layers of veneer.
Veneer is essentially very thin slices of wood. I use
six layers of hardwood veneer (not junk woods like in cheap plywoods) all
glued together with opposing grain directions. The six layer sandwich of
veneer slices and glue is then placed in a form that holds the layers to
the correct shape while the glue drys. When dry, the sides hold their correct
shape, are exremely strong, and extremely stable. In addition, this method
ensures all my sides are acoustically the same yet I can use a neverending
assortment of woods. Furthermore, I am able to use woods that makers of
hardwood sides simply can't use. Burls for instance are structurally weak
and unpredictable. They are full of holes, cracks, and weak grain structures
making them unsuited for use as a solid wood side. However, I am able to
use a layer of burl wood for the outermost layer and 5 strong woods for
the other layers to make for a strong stable side. I am also able to use
woods that would otherwise not bend well such as Ebony.
(I'll add pictures to this page soon)